Markem-Imaje, a manufacturer and distributor of industrial coding and marking systems, has taken printing and labeling to a new level with its 2200 Series, an ultra-efficient range capable of covering a broad choice of interchangeable applications, optimized operational intervention and unparalleled label application rates.
The new 2200 solution enjoys the advantages of a range that has already demonstrated its reliability, efficiency and ease of use. With thousands of units installed in demanding environments and its capacity to operate round the clock, seven days a week, the 2200 Series has proved to be highly reliable. “We have evaluated the 2200 Series in the most representative applications and estimate that production line stoppages will be reduced by at least 2 days per year in comparison with what our competitors can offer,” indicates Mike Kirk, Markem-Imaje Product Manager for the range. “In addition to the standard 18-month warranty, we also offer an extended warranty and maintenance contracts for periods up to 5 years: a market first. In terms of sustainable development, we have reduced the power consumption to 135 watts at maximum throughput, well below the market standard, and the machine has been designed to be 95% recyclable.”
High-performance printing
The 2200 series is capable of printing and applying labels at rates well in excess of 125 boxes per minute. Label application is consistent – ± 0.25 mm – due to an optimized label path, automatic label tension and an integrated label pad sensor. Equipped with dual RISC processors, supported by a dedicated ultra-fast co-processor, the 2200 series delivers optimal performance. Markem-Imaje ribbons and labels guarantee maximized print quality and long printhead life.
Unfailing reliability
The robust and strong industrial design of the 2200 Series is built around a central solid 38 mm thick backbone. The label pad and contact parts are non-stick for easy to clean, uncomplicated operation. In addition, all the vital components are all protected by covers.
Maximum availability
The media path has been simplified to allow operators to reload label and ribbon rolls in less than 40 seconds. Production line stoppages are reduced by 25% thanks to synchronized label and ribbon roll changes and their exceptional length: 560 meters compared to a market standard of 450 meters. Finally, the printhead and rollers can be exchanged without tools in less than 60 seconds.
The flexible option
To accommodate all environments and all constraints, 2200 systems can be fitted with different label applicators: tamp (long or short), wipe or blow for top, side and front applications. There is also a corner wrap applicator for two adjacent side applications. The applicator is interchangeable in the event of new requirements. The print resolution and width can also be modified if necessary, simply by replacing the printhead. All these features make the 2200 series an excellent long-term investment.
Faultless traceability
The 2200 series supports high-speed, real-time data generation, including barcodes, 2D codes, logos and serialization. Printed codes are ANSI standard grade A and B compliant even at the highest application speeds. Markem-Imaje proposes an optional barcode scanner to make sure that 100% of boxes leave the factory with a readable code. CoLOS software solutions ensure data integrity, central data management and easy connection to the company’s database.
2200 Pallet: for identifying pallets
The 2200 series also includes the 2200 Pallet for identification of pallets. This compact version incorporates a robust hinged-arm applicator for side, front and back applications or two adjacent side applications at speeds of up to 120 pallets per hour. An automatic stop function in the event of an obstacle guarantees operator safety. With the CoLOS software package dedicated to pallet management, each pallet can be allocated a unique identification code and traced throughout the logistics chain, from the moment it leaves the factory until arrival at its final destination.
The 2200 Pallet offers the same advantages as the rest of the range: a standard 18-month warranty for the hardware and an extended 5-year warranty with a maintenance contract, optimized consumable changes and high print quality.
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